ATS1500 Mechanical-Bearing Ball-Screw Linear Stage

Description

Design Features

  • Low cost; high performance
  • Travel to 300 mm
  • Crossed-roller bearings
  • Three drive-screw choices and accuracy levels
  • Low height profile
  • Large tabletop mounting area with both metric and English mounting hole spacing and threads

The ATS1500 series provides a flexible platform that makes it an outstanding selection for use as a general purpose positioner.

Flexible Options

With a range of drive-screw options, the ATS1500 can be configured to meet the needs of any application. Three levels of drive-screw accuracy grades are available ranging from a low-cost lead screw to a high precision, ground ball-screw. Screw pitches can be either 4 mm/rev or 0.2 in/rev.

A fail-safe brake is available for vertical applications to prevent the stage from backdriving during a power-off condition. Standard brackets simplify configuring the ATS1500 for use in multi-axis configurations.

Construction Features

The ATS1500 features a large moving carriage that provides the user with a large area to mount fixturing. All table mounting holes are fitted with Helicoil stainless steel inserts to permit multiple screw insertions without thread wear. Both metric and English bolt-hole and mounting patterns are available.

Accurate optical limit switches and cushioned end stops protect the stage and motor from overrun.

Motors and Drives

Aerotech's BMS series brushless rotary motors are included with all ATS1500 series stages. This motor has all of the advantages of a brushless motor – high acceleration and no wear – at the price of a stepper motor. Both DC and stepping motors also are available.

Aerotech manufactures a wide range of amplifiers and controllers to provide a fully integrated and optimized motion solution.

Specifications

ATS1500 Specifications

Model ATS15010 ATS15020 ATS15030
Travel 100 mm 200 mm 300 mm
Drive System Super Precision Ground Ball Screw (P), Precision Ball Screw (B), Lead Screw (L);
Brushless Servomotor (BMS60-A-D25-E1000H)
Bus Voltage Up to 160 VDC
Continuous Current Apk Up to 2.3 A
Arms Up to 1.6 A
Feedback Noncontact Rotary Encoder (1000 line)
Resolution 4 mm/rev Lead 1.0 µm (40 µin) @ 4000 steps/rev Motor Resolution
0.2 in/rev Lead 1.25 µm (50 µin) @ 4000 steps/rev Motor Resolution
Maximum Travel Speed(1) 4 mm/rev Lead 140 mm/s
0.2 in/rev Lead 180 mm/s
Maximum Load(2) Horizontal 70.0 kg 115.0 kg 135.0 kg
Vertical 25.0 kg 35.0 kg 45.0 kg
Side 45.0 kg
Accuracy Super Precision Ball Screw ±4 µm ±8 µm ±12 µm
Precision Ball Screw ±8 µm ±16 µm ±24 µm
Lead Screw ±16 µm ±32 µm ±48 µm
Bidirectional Repeatability Super Precision Ball Screw ±1.0 µm
Precision Ball Screw ±2.0 µm
Lead Screw ±4.0 µm
Straightness and Flatness ±4 µm ±8 µm ±12 µm
Nominal Stage Weight Less Motor 3.1 kg (6.8 lb) 5.0 kg (11.0 lb) 7.0 kg (15.4 lb)
With Motor 4.2 kg (9.3 lb) 6.1 kg (13.4 lb) 8.1 kg (17.9 lb)
Construction Aluminum Body; Black Anodize Finish
  1. "L" grade screws are limited to less than 75 mm/s. Excessive duty cycle may impact stage accuracy.
  2. Payload specifications are for single-axis system and based on ball screw and bearing life of 250 km (10 million inches) of travel.
  3. Specifications are for single-axis systems measured 25 mm above the tabletop. Performance of multi-axis systems is payload and workpoint dependent. Consult factory for multi-axis or non-standard applications.
  • Cantilevered load capability of the ATS1500

Dimensions

  • ATS1500

Ordering Information

Ordering Example

ATS15 -010 - -2 -02P -BMS -NC

Ordering Options

Series Travel (mm) Stage Construction Options Bearing System Drive Screw Motor Limits Options
ATS15 -010
-020
-030
/VAC3
/VAC6
-2 -02L
-02B
-40L
-40P
-BMS
-SM
-NM
-NC
-NO
-9DU
-FLY
-BRK

ATS1500 Series Linear Ball-Screw Stage

OptionDescription
ATS15010 100 mm (4 in) travel stage with limits
ATS15020 200 mm (8 in) travel stage with limits
ATS15030 300 mm (12 in) travel stage with limits

Stage Construction Options

OptionDescription
/VAC3 Vacuum preparation of stage to 10-3 torr
/VAC6 Vacuum preparation of stage to 10-6 torr

Bearing System

OptionDescription
-2 Crossed roller bearing system

Drive Screw

OptionDescription
-02L 0.2 inch per rev lead screw (not recommended for vertical applications)
-02B 0.2 inch per rev precision ball screw
-40L 4 mm per rev lead screw (not recommended for vertical applications)
-40P 4 mm per rev super-precision ball screw

Motor

OptionDescription
-BMS Brushless servomotor with connectors and 1000-line encoder; requires cable (BMS60-A-D25-E1000H/)
-SM Stepping motor with connector and home marker pulse (one per rev); requires cable (101SMB2-HM/)
-NM No motor or encoder

Limits

OptionDescription
-NC Normally-closed end of travel limit switches (standard)
-NO Normally-open end of travel limit switches
-9DU With 9-pin limit connector
-FLY With flying leads

Options

OptionDescription
-BRK 24 VDC spring-set motor brake for NEMA 23 motor

Accessories (to be ordered as separate line item)

OptionDescription
ALIGNMENT-NPA Non-precision XY assembly
ALIGNMENT-NPAZ Non-precision XZ or YZ assembly
ALIGNMENT-PA10 XY assembly; 10 arc sec orthogonal
ALIGNMENT-PA10Z XZ or YZ assembly with L-bracket; 10 arc second orthogonal
HDZ2/AP1500 English right angle bracket/mounting plate for Z-axis configurations
HDZ2M/AP1500 Metric right angle bracket/mounting plate for Z-axis configurations

    Note: Cannot use longer than 200 mm travel as Y or Z axis without custom adapter plates. Please consult factory.

*Please go HERE for complete information on XY, XZ and YZ assembly options.

*Please go HERE for complete information on motor orientation options.