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Home >> Air Bearing Stages >> ABL2000 Air Bearing Stage

   
ABL2000
Description
   

Basic Model

ABL20010

ABL20020

ABL20030

ABL20040

ABL20050

ABL20075

ABL20100

ABL20120

Total Travel 100 mm
(4 in)
200 mm
(8 in)
300 mm
(12 in)
400 mm
(16 in)
500 mm
(20 in)
750 mm
(30 in)
1000 mm
(40 in)
1200 mm
(48 in)
Motor Type Linear Brushless Servomotor (BLMC-192-A)
Bus Voltage(1) 80 VDC
Continuous Current Apk 6.1 A
Arms 4.4 A
Feedback Noncontact Linear Encoder (LN, LT, or LZAS) or Laser Interferometer
Encoder LT 0.005µm - 1.0 µm (0.2 µin - 40 µin)
LN 0.001 µm  - 0.2 µm  (0.04µin - 8 µin)
LZAS 0.064 nm - 6.4 nm (0.0025 µin - 0.25 µin)
Laser Interferometer 0.3 nm - 79 nm (0.12 µin - 3.2 µin)
Maximum Speed(3) 2 m/s (80 in/s)
Maximum Acceleration 2 g - 20 m/s2 (768 in/s2) (no-load)
Maximum Load (4) 50.0 kg (110.0 lb)
Overall Accuracy LT HALAR(5) ±0.5 µm  (±20 µin) ±0.75 µm  (±30 µin) ±1 µm  (±40 µin)
Standard ±4.0 µm 
(±160 µin)
±8.0 µm 
(±320 µin)
±11.5 µm 
(±460 µin)
±14.0 µm 
(±560 µin)
±15.75 µm 
(±630 µin)
±18.5 µm  (±740 µin) ±20.0 µm  (±800 µin) ±21.0 µm 
(±840 µin)
LN HALAR(5) ±0.5 µm  (±20 µin) ±0.75 µm  (±30 µin) ±1 µm  (±40 µin)
Standard ±5.0 µm  (±200 µin)
Laser Interferometer Standard ±10 ppm; Compensated ±1.5 ppm (6)
LZAS ±0.2 µm over entire travel (±8 µin)  
Repeatability LT ±0.2 µm  (±8 µin) ±0.3 µm  (±12 µin) ±0.4 µm  (±16 µin)
LN ±0.2 µm  (±8 µin) ±0.3 µm  (±12 µin) ±0.4 µm  (±16 µin)
LZAS ±0.1 µm  (±4 µin)
Straightness and Flatness Maximum Deviation
±0.25 µm 
(±10 µin)
±0.40 µm 
(±16 µin)
±0.75 µm 
(±30 µin)
±1.5 µm 
(±60 µin)
±2.0 µm 
(±80 µin)
±3.0 µm 
(±120 µin)
±4.0 µm 
(±160 µin)
±5.0 µm 
(±200 µin)
Pitch/Roll/Yaw 1 arc sec 2 arc sec 3 arc sec 4 arc sec 5 arc sec 7.5 arc sec 10 arc sec 12 arc sec
Nominal Stage Mass 30.0 kg
(66.1 lb)
34.5 kg
(76.1 lb)
39.5 kg
(87.1 lb)
44.0 kg
(97.0 lb)
49.0 kg
(108.0 lb)
61.0 kg
(134.5 lb)
72.5 kg
(159.8 lb)
79.5 kg
(175.3 lb)
Operating Pressure (7) 80 psi ±5 psi
Air Consumption (8) 19.8 SLPM (0.7 SCFM) (Single Axis)
Moving Mass 9 kg
Material Aluminum
Finish Hard Coating (62 Rockwell Hardness TeflonR Impregnated)

Notes:
1. 80 VDC bus limit with standard ribbon cable. Up to 320 VDC is available with round cables. 
2. When mounting the ABL2000 in an XY configuration, the maximum upper axis length is 300 mm.
3. Maximum speed based on stage capability; maximum application velocity may be limited by system data rate and system resolution.
4. Maximum load based on bearing capability; maximum application load may be limited by acceleration requirements.
5. Available with Aerotech controllers.
6. Requires environmental compensation.
7. To protect air bearing against under-pressure, an in-line pressure switch tied to the motion controller/amplifier E-stop input is recommended.
8. Air supply must be clean, dry to 0° F dewpoint and filtered to 0.25 µm or better; recommend nitrogen at 99.9% purity.
9. Specifications are for single-axis systems, measured 50 mm above the tabletop. Performance of multi-axis systems is payload and workpoint dependent. Consult factory for multi-axis
or non-standard applications.




Downloads

  PDF File
     CAD Download   
      - Instructions 
  Manual



Supporting Products

  Motion Controllers
  Wafer Chucks


 
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Accuracy X
For a specific point of interest in three-dimensional space, accuracy is the difference between the actual position in space and the position as measured by a measurement device. Stage accuracy is influenced by the feedback mechanism (linear encoder, rotary encoder, laser interferometer), drive mechanism (ball screw, lead screw, linear motor), and trueness of bearing ways. The measurement reference for Aerotech linear products is a laser interferometer.

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Straightness X
Straightness is a deviation from the true line of travel perpendicular to the direction of travel in the horizontal plane. For the stage assembly listed above, a straightness deviation in the travel of the X-axis stage will cause a positioning error in the Y direction. A straightness deviation in the travel of the Y-axis stage will cause a positioning error in the X direction.
Flatness X
Flatness is a deviation from the true line of travel perpendicular to the direction of travel in the vertical plane. For the stage assembly shown, a flatness deviation in the travel of the X-axis or Y-axis stage will cause a positioning error in the Z direction.
Roll X
Roll is a rotation around an axis in the horizontal plane parallel to the direction of travel. If the position of interest being measured is not located at the center of rotation, then the roll rotation will cause an Abbe error in two dimensions. For the X-axis, a roll rotation will cause an Abbe error in both the Y and Z direction.

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Pitch X
Pitch is a rotation around an axis in the horizontal plane perpendicular to the direction of travel. If the position of interest being measured is not located at the center of rotation, then the pitch rotation will cause an Abbe error in two dimensions.

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Yaw X
Yaw is a rotation around an axis in the vertical plane perpendicular to the direction of travel. If the position of interest being measured is not located at the center of rotation, then the yaw rotation will cause an Abbe error in two dimensions.

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Repeatability X
Repeatability is defined as the range of positions attained when the system is repeatedly commanded to one location under identical conditions. Uni-directional repeatability is measured by approaching the point from one direction, and ignores the effects of backlash or hysteresis within the system. Bi-directional repeatability measures the ability to return to the point from both directions. Many vendors specify repeatability as ± (resolution). This is the repeatability of any digital servo system as measured at the encoder. All of Aerotech's specifications, which include the effects of Abbe error, friction, etc. are based on actual operating conditions and usage - not on theoretical, unachievable values.
Resolution X
The smallest possible movement of a system. Also known as step size, resolution is determined by the feedback device and capabilities of the motion system. Theoretical resolution may exceed practical resolution.

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Axial Error Motion (Synchronous) X
Component of total error motion that occurs at integer multiples of rotation frequency coaxial with stage axis of rotation.
Radial Error Motion (Synchronous) X
Component of total error motion that occurs at integer multiples of rotation frequency perpendicular to the stage axis of rotation at a given axial location.
Tilt Error Motion (Synchronous) X
Component of total error motion that occurs at integer multiples of rotation frequency in an angular direction relative to the stage axis rotation. In previous specification tables published by Aerotech, the term wobble was used and is synonymous; however, wobble is no longer preferred.
Axial Error Motion (Asynchronous) X
Component of total error motion that occurs at noninteger multiples of rotation frequency coaxial with stage axis of rotation.
Radial Error Motion (Asynchronous) X
Component of total error motion that occurs at noninteger multiples of rotation frequency perpendicular to the stage axis of rotation at a given axial location.
Tilt Error Motion (Asynchronous) X
Component of total error motion that occurs at noninteger multiples of rotation frequency in an angular direction relative to the stage axis rotation.
Vacuum X
Aerotech’s vast application experience, unmatched product scope, and extensive engineering capabilities make us the partner of choice for vacuum-compatible motion systems. Since its inception, Aerotech has designed and manufactured the highest-performance motion control and positioning systems available, and our vacuum-compatible platforms are no exception.

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Cleanroom X
Aerotech has a long history of providing components and systems to the semiconductor and medical device manufacturing industries. This experience has provided extensive knowledge of how to prepare stages for cleanroom use.

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Maximum Load X
All maximum load values in the stage specification tables are based on the stage operating in a Normal Loading Condition. A Normal Loading condition results when the load is attached to the stage with the center of gravity positioned directly above the bearings.

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Orthogonality X
The condition of a surface or axis which is perpendicular (offset 90 degrees) to a second surface or axis. Orthogonality specification refers to the error from 90 degrees from which two surfaces of axes are aligned.
Accuracy X
Accuracy is defined as the difference between the commanded position and the actual position of a rotary stage. The accuracy can be influenced by the feedback device, drive mechanism (motor type), axis of rotation error motions, thermal effects (such as environmental changes), and the accuracy of mounting surfaces. Aerotech measures the accuracy of rotary tables using laser measurement techniques with ultra-precise index tables as the measurement reference. Unless specifically noted, Aerotech specifies accuracy as a peak-to-valley deviation from the nominal position.