Motion Controllers - PC-card, Software-Only Controllers - Motion Control systems. Founded in 1970, Aerotech has years of experience as a manufacturer of top quality motion control products and positioning systems to medical, industrial, research, educational, and government customers.
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Home >> Motion Controllers Introduction and Selection Guide

Multi-Axis and Single-Axis Motion Controllers Multi-Axis Motion Controller Stand-Alone Multi-Axis Motion Controller Single-Axis Motion Controller

Aerotech Motion Controllers Deliver High Performance with Quick and Easy Setup:


Increased Performance

Decrease move and settle time



Increase contour speeds and accuracy



Easily remove machine resonance



Ease Of Use

One software environment


Extensive diagnostics



Multiple languages





Reduced Setup Time

Setup wizards


Configurable Autotuning tools


Software Oscilloscope




Advanced Control Capabilities with One Development Software for All Motion Controllers:


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Enhanced Throughput Module


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AutoTune


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Motion Composer

MOTION CONTROLLER COMPARISON CHART

 

A3200

Ensemble

Soloist

Multi-Axis Up to 32 axes
coordinated
Up to 10 axes
coordinated
Single axis
Architecture PC-based software
controller
Stand-alone Stand-alone
Number of Tasks / Threads 32 4 4
Coordinated Motion  
CNC Functionality/RS-274    

BASIC FUNCTIONS   click to expand and contract

 

A3200

Ensemble

Soloist

Point-to-Point Motion
Velocity Blending
Electronic Gearing
Electronic Cam Profiling
Arbitrary Path Generation
Velocity Profiling
Sinusoidal Commutation
Analog Power Control
Voice Coil, Servo, Stepper, or DC Motor Controller
Expanded IO Available
Encoder Tuning
Dual Loop Control
Axis Calibration
Gantry Mode  
Cutter Compensation  
Multi-Block Look-Ahead    
Acceleration Limiting/Look-Ahead    
Jog and Offset, Jog and Return    
Retrace (Block by Block)    
3D Error Mapping    

ADVANCED FUNCTIONS    click to expand and contract

 

A3200

Ensemble

Soloist

Integrated Development Environment (IDE)
.NET, AeroBASIC™
Fast Position Capture
High-Speed Registration
On the Fly End-Point Modification
Orthongonality Correction
Harmonic Cancellation
Direction Gain Scheduling
Inertial Damping
Loop Transmission
Advanced Diagnostics and Tuning
Linear Drive Amplifiers
Iterative Learning Control
Seven Segment Acceleration Profile
Position Synchronized Output (PSO) Yes, up to 3 axes Yes, up to 3 axes  
Coordinate Transformations With Plug-In  
Kinematics With Plug-In  
Parts Rotation    
Intra-Block Retrace    
Friction Compensation    
Machine Retrofit Hardware Available    
Galvo Integration    
Slice Move    
Corner Rounding    

Network Connectivity

 

· EtherNet/IP™
· PROFINET *
· Modbus®/TCP
· RS-232

· DeviceNET *
· Ethernet TCP/IP
· USB
· GPIB


*Coming Soon




Accessories

Amplifiers

A3200 Operator Interface

 Joystick  Pendant
 

Ensemble/Soloist
Operator Interface

Handwheel

MXH Multiplier

Motion PC

 

Linear and Rotary Servomotors

Configure your motion control solution with our amplifiers and brushless, linear, rotary, DC brush, and stepper motors.
      

BMS Motors

BM Motors

S Series Brushless Torque Motors

  Linear Motors

SM Series Stepper Motors


Aerotech motion controllers are used in our own positioning systems and in motion control and positioning systems throughout the world. The Automation 3200 multi-axis motion controller is software-based (no PC slots required) and marries a robust, high performance motion engine with vision, PLC, robotics, and I/O in one unified programming environment. The A3200 utilizes the industry standard FireWire® network to provide from 1 to 32 axes of synchronized control with no degradation in performance as the axis count increases.

The Ensemble™ stand-alone multi-axis motion controller is Aerotech’s next-generation, multi-axis controller for moderate- to high-performance applications with high-speed communication through 10/100 Base T Ethernet or USB interfaces. The Ensemble™ can control brushless, brush, or stepper motors or stages in any combination, and both PWM and linear drives are available. It offers easy to use, affordable multi-axis (1-10 axes) motion programming for laboratory experimentation, production testing, or advanced OEM automated manufacturing systems.

Aerotech’s Soloist™ stand-alone single-axis motion controller (excluding the MP) is a single-axis servo controller that combines a power supply, amplifier, and position controller in a single package. The Soloist™ can control up to four tasks simultaneously, as well as handle variables and manage I/O, which allow it to be used in demanding production applications. The Soloist™ also has high-speed position latch inputs and advanced data logging capabilities, making it ideal for laboratory and test instrument applications.

Dynamic Controls Toolbox
The Aerotech Dynamic Controls Toolbox includes user-friendly advanced servo algorithms and tuning tools that enable the highest level of system performance from your hardware investment.

Aerotech’s Harmonic Cancellation algorithm dramatically reduces positioning errors on systems with periodic trajectory commands or disturbances. This feature, part of the Dynamic Controls Toolbox, provides an easy-to-use command set and graphical user interface to enable the algorithm and to extract the highest possible performance from your investment in a precision motion control system.

When you choose your Aerotech motion controller, consider including Aerotech's ETM (Enhanced Throughput Module) option. The ETM helps improve the positioning performance of high-dynamic motion systems by directly measuring the unwanted motion of the machine base and communicating it back to the controller. By working in concert with the Dynamic Controls Toolbox and Aerotech controllers, the ETM significantly improves move-and-settle time and contouring performance, increases throughput of existing and new machines, and greatly reduces the effects of frame motion on the servo system.

Motion Designer
Aerotech’s Motion Designer is an easy to use software GUI for generating or importing motion trajectories, and running and then evaluating the trajectory.

Automation Control Solutions BrochureMotion Control Automation Solutions
Aerotech's Automation Control Solutions brochure highlights our complete lines of high-performance automation controllers and software, drives, linear and rotary motors, and the benefits and features of each. An automation controller comparison chart, extensive software capabilities and examples, standard and advanced control solutions, as well as examples of motion applications, are provided. Order your free hard copy or download a convenient pdf.


  A3200
  Ensemble
  Soloist

  Advanced Controls
  Standard Controls


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Aerotech is a motion controller and motion control systems manufacturer.