ABL1000 Air-Bearing, Direct-Drive Linear Stage
Aerotech ABL1000 air-bearing stages leverage a fully preloaded, noncontact design to provide exceptionally smooth, stable, precise motion for the most demanding applications. The direct-drive linear motor delivers the highest force output in its class, enabling robust, high-speed positioning suitable for precision mass production. Because the air bearing, motor and feedback device never make mechanical contact, the stage experiences no wear or performance degradation over time. This results in years of maintenance-free operation and a virtually unlimited service life, lowering the total cost of ownership. Because the stage requires no lubrication, it’s an ideal solution for cleanroom applications.
Description
Specifications
Dimensions
Ordering Info
Downloads
Description
Description
Specifications
Dimensions
Ordering Info
Downloads
Description
Key Features
- High-resolution position feedback contributes to excellent repeatability & velocity stability
- Fully contactless, frictionless design offers the ultimate reliability & longevity
- Ideal for use in cleanroom environments
- Configurable as XY & XYZ assemblies for precise, multi-axis motion
- Available with optional, user-adjustable counterbalance for vertical operation
Key Applications
ABL1000 is ideal for applications that require ultra-precise motion, including:
- Fiber alignment, assembly & advanced packaging
- Active alignment of photonic devices
- Metrology & inspection
- Semiconductor manufacturing & inspection
- Wafer processing
- Synchrotron, beamline & other research applications
The Aerotech Air-Bearing Advantage
ABL1000 linear air-bearing stages feature a fully preloaded, noncontact design in a compact form factor. Inherently frictionless, air bearings offer numerous benefits in high-precision applications—ultra-smooth scanning performance, excellent velocity stability, outstanding repeatability and geometric performance, and more. Driven by a noncontact linear brushless servomotor, this stage proves the ultimate solution whether the application requires small, accurate steps or constant smooth velocity. Superior magnetic field and motor coil design result in the highest force output of any miniature air-bearing stage. This stage offers superior servo performance and features a robust and perturbation-free cable management system. For maximum performance and longevity, ask about our ABF Air Bearing Filtration Kit—it cleans and conditions the supply air and features an optional low-pressure switch to protect the stage in the event of air pressure loss.
Noncontact Direct-Drive Technology
Only noncontact direct-drive technology offers the robust, accurate and high-speed positioning necessary for mass production of precision devices. ABL1000 stages are driven by ironless linear motors, which means there is zero cogging and no attractive forces, resulting in unsurpassed smoothness of motion and excellent velocity stability.
Zero Maintenance
Our totally noncontact air bearing, noncontact linear motor drive and noncontact feedback device ensure years of maintenance-free operation at the high performance you expect from Aerotech equipment. Because there is no mechanical contact between moving elements, the ABL1000 experiences no wear or reduction in performance over time. Service life is virtually unlimited and since there is no lubrication – only clean, dry gas – air bearings are ideal for cleanroom and medical applications.
Cable Management
We carefully optimize the cable bend radius to ensure years of trouble-free operation. In particular, the cable management system (CMS) is engineered to have minimal influence on the moving carriage. We include all customer-required cables, air hoses, etc. in our cable management system to facilitate simple, straightforward integration into the final system or machine.
Ordering Information
ABL1000 Air-Bearing Direct-Drive Linear Stage
Orientation (Required)
| Option | Description |
| - | Standard orientation; horizontal or side mounting |
| Z | Vertical mounting orientation; includes counterbalance |
Travel (Required)
| Option | Description |
| -025 | 25 mm travel |
| -050 | 50 mm travel |
| -100 | 100 mm travel |
Feedback (Required)
| Option | Description |
| -E1 | Incremental linear encoder; 1 Vpp amplified sine output |
| -E2 | High-accuracy incremental linear encoder; 1 Vpp amplified sine output |
Cable Management (Required)
| Option | Description |
| -CMS1 | Cable management system for single axis |
| -CMS2 | Cable management system for lower (X) axis of XY assembly |
| -CMS3 | Cable management system for upper (Y) axis of XY assembly |
| -CMS5 | Cable management system, vertical (Z) axis |
Metrology (Optional)
| Option | Description |
| -PL1 | Metrology, uncalibrated with performance plots |
| -PL2 | Metrology, calibrated (HALAR) with performance plots |
Integration (Required)
Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.
| Option | Description |
| -TAS | Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. |
| -TAC | Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system. |
Accessories (to be ordered as separate line item)
| Option | Description |
| ABF | Air-bearing filtration kit |
ABL1000WB Wide Body Air-Bearing Direct-Drive Linear Stage
Travel (Required)
| Option | Description |
| -050 | 50 mm travel |
| -100 | 100 mm travel |
| -150 | 150 mm travel |
Feedback (Required)
| Option | Description |
| -E1 | Incremental linear encoder; 1 Vpp amplified sine output |
| -E2 | High-accuracy incremental linear encoder; 1 Vpp amplified sine output |
Cable Management (Required)
| Option | Description |
| -CMS1 | Cable management system for single axis |
| -CMS2 | Cable management system for lower (X) axis of XY assembly |
| -CMS3 | Cable management system for upper (Y) axis of XY assembly |
Metrology (Optional)
| Option | Description |
| -PL1 | Metrology, uncalibrated with performance plots |
| -PL2 | Metrology, calibrated (HALAR) with performance plots |
Integration (Required)
Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.
| Option | Description |
| -TAS | Integration - Test as system Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration. |
| -TAC | Integration - Test as components Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system. |
Accessories (to be ordered as separate line item)
| Option | Description |
| ABF | Air-bearing filtration kit |




