PRO225SL and SLE Mechanical Bearing, Ball-Screw Stage

Description

Design Features

  • Improved second-generation design
  • High-performance in a cost-effective package
  • Rugged mechanical construction
  • Optional linear encoder
  • 20 models with travels from 100 mm to 1000 mm
  • Vacuum and cleanroom versions available
  • Available with ThermoCompTM for high-performance in changing environments

The PRO225SL and PRO225SLE are Aerotech’s second-generation PRO225 stage designs with many improvements and added features. Enhanced positioning specifications coupled with competitive pricing make the PRO225SL/SLE stage the ideal choice for both medium and high-performance applications. The design is similar to the PRO165SL/SLE series, providing additional load capacity and stiffness with larger bearings and a wider cross-section.

Rugged Mechanical Construction

A long-life recirculating linear guide bearing system and a low-friction sealing solution make the PRO225SL/SLE an attractive solution for industrial applications such as laser machining. The basic external construction of the PRO225SL/SLE design provides protection from debris while the side-seals prevent dirt and particulates from entering the stage. The curved hard-cover design provides a natural shape that prevents excessive debris from collecting on the stage.

Linear Encoder Option

For applications requiring direct-metrology of the output carriage, the PRO225SLE integrates a direct linear encoder that is protected by the stage sealing system. Amplified sine, digital TTL output, and absolute encoders are available as standard options for linear feedback.

Design and Integration Flexibility

The PRO225SL/SLE is designed with many standard features and options that make the design incredibly flexible and allow it to be easily tailored to a specific application. The PRO225SL/SLE is available in 20 different models with travels ranging from 100 mm to 1000 mm and speeds up to 220 mm/s.

The base mounting holes are accessible from the outside of the stage allowing for easy mounting. Standard mounting holes for both English and metric optical tables are present in all travels. The tabletop is available with both English and metric mounting patterns and can be ordered with brush attachments to clear any debris that may collect on the stage hard cover. Tabletops with hole patterns that allow the direct attachment of Aerotech’s ADRS, ACS-LP, ADRT, ACS, CCS, ALAR, and AGR rotary stages are also available.

Aerotech BM or BMS series brushless servomotors are available with a variety of encoder options providing net electronic resolutions ranging from 0.5 μm down to sub-nm. A holding brake can be added to the motor for vertical applications. A motor foldback kit is available for spaceconstrained applications to reduce the overall stage length.

Accurate Positioning with ThermoComp

Temperature changes and thermal effects are some of the largest error sources in precision machines, particularly in ball-screw-driven mechanics due to self-heating. All PRO series stages are available with Aerotech’s ThermoComp feature, an embedded temperature compensation unit that guarantees accurate positioning not only in variable temperature environments, but during extended use of ballscrew-driven stages. Using ThermoComp protects your process from real-world positioning conditions even in extreme industrial settings.

The PRO225SL/SLE series is also available with cleanroom preparation and vacuum versions.

Specifications

PRO225SL/SLE Specifications

PRO225SL/SLE 
Travel 100 150 200 250 300 400 500 600 800 1000
Accuracy(1) SL Standard ±6 μm ±7 μm ±8 μm ±9 μm ±9.5 μm ±11 μm ±13 μm ±15 μm ±17 μm ±18 μm
Calibrated ±1 μm ±1 μm ±1 μm ±1.5 μm ±1.5 μm ±1.5 μm ±2 μm ±2 μm ±2.5 μm ±3 μm
SLE Standard ±4 μm ±6 μm ±8 μm ±9 μm ±10 μm ±12 μm ±14 μm ±15.5 μm ±17 μm ±18 μm
Calibrated ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm ±1.5 μm ±1.5 μm ±1.5 μm ±1.5 μm
Resolution
(Min. Incremental Motion)
SL 0.1 μm(2); 1.0 μm(3)
SLE 0.05 μm (-E1/-E3 Encoder); 0.2 μm (-E2 Encoder); 1.0 μm (-E4 Encoder)
Bidirectional
Repeatability(1)
SL ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm ±1 μm
SLE ±0.5 μm ±0.5 μm ±0.5 μm ±0.5 μm ±0.5 μm ±0.5 μm ±0.5 μm ±0.5 μm ±0.75 μm ±0.75 μm
Horizontal Straightness(1) ±2 μm ±2.5 μm ±2.5 μm ±3 μm ±3.5 μm ±4.5 μm ±5.5 μm ±6.5 μm ±8 μm ±9.5 μm
Vertical Straightness(1) ±2 μm ±2.5 μm ±2.5 μm ±3 μm ±3.5 μm ±4.5 μm ±5.5 μm ±6.5 μm ±8 μm ±9.5 μm
Pitch 29 μrad
(6 arc sec)
29 μrad
(6 arc sec)
39 μrad
(8 arc sec)
49 μrad
(10.1 arc sec)
50 μrad
(10.3 arc sec)
60 μrad
(12.4 arc sec)
70 μrad
(14.4 arc sec)
80 μrad
(16.5 arc sec)
90 μrad
(18.6 arc sec)
110 μrad
(22.7 arc sec)
Roll 29 μrad
(6 arc sec)
29 μrad
(6 arc sec)
39 μrad
(8 arc sec)
49 μrad
(10.1 arc sec)
50 μrad
(10.3 arc sec)
60 μrad
(12.4 arc sec)
70 μrad
(14.4 arc sec)
80 μrad
(16.5 arc sec)
90 μrad
(18.6 arc sec)
110 μrad
(22.7 arc sec)
Yaw 29 μrad
(6 arc sec)
29 μrad
(6 arc sec)
39 μrad
(8 arc sec)
49 μrad
(10.1 arc sec)
50 μrad
(10.3 arc sec)
60 μrad
(12.4 arc sec)
70 μrad
(14.4 arc sec)
80 μrad
(16.5 arc sec)
90 μrad
(18.6 arc sec)
110 μrad
(22.7 arc sec)
Maximum Speed(4) 220 mm/s 140 mm/s
Maximum Acceleration(4) Function of Motor, Amplifier Selection, Payload, and Maximum Axial Load
Load Capacity(5) Horizontal 100 kg
Vertical (Axial) 60 kg
Side 100 kg
Moving Mass (w/Tabletop) SL 7.3 kg
SLE 7.5 kg
Stage Mass (No Motor) SL 19.8 kg 21.0 kg 22.2 kg 23.3 kg 24.5 kg 26.9 kg 29.2 kg 31.5 kg 36.2 kg 40.9 kg
SLE 20.5 kg 21.7 kg 22.9 kg 24.1 kg 25.3 kg 27.8 kg 30.2 kg 32.6 kg 37.5 kg 42.3 kg
Material Anodized Aluminum
MTBF (Mean Time Between Failure) 20,000 Hours
  1. Certified with -PL1/PL2 options.
  2. Achieved with Aerotech rotary motor with amplified sine encoder.
  3. Achieved with Aerotech rotary motor with 2500 cnts/ rev digital encoder.
  4. Requires the selection of an appropriate amplifier with sufficient voltage and current.
  5. Axis-orientation for on-axis loading is listed.
  6. Specifications are for single-axis systems measured 25 mm above the tabletop. Performance of multi-axis systems is payload and workpoint dependent. Contact factory for multi-axis applications.
  7. Specifications listed are non-foldback kit options. Contact factory for specifications when a foldback kit (-FBx) is used.

Electrical Specifications

Drive System Brushless Rotary Servomotor
Feedback (Linear Encoder – SLE Version Only) Incremental – 1 Vpp and TTL (0.1 μm & 0.5 μm) Output
Feedback (Rotary Encoder) Incremental – 1000 lines/rev (1 Vpp) and 2500 lines/rev (TTL)
Maximum Bus Voltage 320 VDC
Limit Switches 5 V, Normally-Closed

Recommended Controller

Multi-Axis A3200 Ndrive HLe/Ndrive CP/Ndrive HPe/Npaq
Ensemble Ensemble HLe/Ensemble CP/Ensemble HPe
Single Axis Soloist Soloist CP/Soloist HPe
  • Plot
    prosl-sle-plot

Dimensions

  • PRO225SL
    pro225sl
  • PRO225SLE
    pro225sle
  • Accessory Tabletop
    accessory-tabletop
  • HDZ Bracket
    HDZ-bracket

Ordering Information

PRO225SL Series Linear, Ball-Screw Stage

Travel (Required)

OptionDescription
-0100 100 mm travel stage
-0150 150 mm travel stage
-0200 200 mm travel stage
-0250 250 mm travel stage
-0300 300 mm travel stage
-0400 400 mm travel stage
-0500 500 mm travel stage
-0600 600 mm travel stage
-0800 800 mm travel stage
-1000 1000 mm travel stage

Mounting Orientation (Required)

OptionDescription
  Normal mounting orientation
-MT1 Side-mounted or vertical orientation
-MT2 Inverted mounting orientation

Tabletop (Optional)

OptionDescription
-TT1 Tabletop with metric dimension mounting
-TT2 Tabletop with English dimension mounting
-TT3 Accessory tabletop with mounting for select rotary stages
-TT4 Tabletop with metric dimension mounting and wiper brushes
-TT5 Tabletop with English dimension mounting and wiper brushes
-TT6 Accessory tabletop with mounting for select rotary stages and wipers

Motor (Optional)

OptionDescription
-M1 BMS280 brushless servomotor and 2500-line TTL encoder
-M2 BMS280 brushless servomotor, 2500-line TTL encoder, and brake
-M3 BMS280 brushless servomotor and 1000-line 1 Vpp encoder
-M4 BMS280 brushless servomotor, 1000-line 1 Vpp encoder, and brake
-M5 BM250 brushless servomotor and 2500-line TTL encoder
-M6 BM250 brushless servomotor, 2500-line TTL encoder, and brake
-M7 BM250 brushless servomotor and 1000-line 1 Vpp encoder
-M8 BM250 brushless servomotor, 1000-line 1 Vpp encoder, and brake

Foldback Kit (Optional)

OptionDescription
-FB1 Foldback kit for 0.500 inch diameter shaft NEMA 34 motor

Motor Orientation (Optional)

OptionDescription
-2 Bottom cable exit, optional orientation
-3 Left-side cable exit, standard orientation
-4 Top cable exit, optional orientation
-5 Right-side cable exit, optional orientation
-8 Right-side foldback, standard orientation
-12 Left-side foldback, optional orientation

Limits (Required)

OptionDescription
-LI1 Normally-closed limit switches; 5 VDC with 9-Pin D connector
-LI2 Normally-open limit switches; 5 VDC with 9-Pin D connector
-LI3 Normally-closed limit switches; 24 VDC with 9-Pin D connector

Coupling (Optional)

OptionDescription
-CP1 Coupling for 0.500 inch diameter shaft

Lifting Hardware (Optional)

OptionDescription
-LF Lifting hardware
  1. Lifting option only available on travels 300 mm and greater.  Lifting should never be ordered on the upper-axis of an XY set (only order on lower-axis).

ThermoComp (Optional)

OptionDescription
-TCMP ThermoComp integrated thermal compensation, single or lower axis
Note: An A3200 controller must be used with the -TCMP option.

Metrology (Required)

OptionDescription
-PL0 No metrology performance plots
-PL1 Metrology, uncalibrated with performance plots
-PL2 Metrology, calibrated (HALAR) with performance plots

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.

OptionDescription
-TAS Integration - Test as system
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TAC Integration - Test as components
Testing and integration of individual items as discrete components. This is typically used for spare parts, replacement parts, or items that will not be used or shipped together (ex: stage only). These components may or may not be part of a larger system.

Accessories (to be ordered as separate line item)

OptionDescription
ALIGNMENT-NPA Non-precision XY assembly
ALIGN-NPAZ Non-precision XZ or YZ assembly
ALIGN-PA10 XY assembly; 10 arc sec orthogonality. Alignment to within 7 microns orthogonality for short travel stages.
ALIGN-PA10Z XZ or YZ assembly with L-bracket; 10 arc second orthogonality. Alignment to within 10 microns orthogonality for short travel stages.
ALIGN-PA5 XY assembly; 5 arc sec orthogonality. Alignment to within 3 microns orthogonality for short travel stages.
ALIGN-PA5Z XZ or YZ assembly with L-bracket; 5 arc second orthogonality. Alignment to within 5 microns orthogonality for short travel stages.
HDZ225 Right angle L-bracket for PRO225SL/SLE-100, PRO225SL/SLE-150, and PRO225SL/SLE-200 only.

PRO225SLE Series Linear, Ball-Screw Stage with Direct Linear Feedback

Direct Linear Feedback (Required)

OptionDescription
-E1 Incremental linear encoder; 1 Vpp
-E2 Incremental linear encoder; 0.1 μm digital TTL output
-E3 Absolute linear encoder; EnDat 2.2
-E4 Incremental linear encoder, 0.5 μm digital TTL output

Travel (Required)

OptionDescription
-0100 100 mm travel stage
-0150 150 mm travel stage
-0200 200 mm travel stage
-0250 250 mm travel stage
-0300 300 mm travel stage
-0400 400 mm travel stage
-0500 500 mm travel stage
-0600 600 mm travel stage
-0800 800 mm travel stage
-1000 1000 mm travel stage

Mounting Orientation (Required)

OptionDescription
  Normal mounting orientation
-MT1 Side-mounted or vertical orientation
-MT2 Inverted mounting orientation

Tabletop (Required)

OptionDescription
-TT1 Tabletop with metric dimension mounting
-TT2 Tabletop with English dimension mounting
-TT3 Accessory tabletop with mounting for select rotary stages
-TT4 Tabletop with metric dimension mounting and wiper brushes
-TT5 Tabletop with English dimension mounting and wiper brushes
-TT6 Accessory tabletop with mounting for select rotary stages and wipers

Motor (Optional)

OptionDescription
-M1 BMS280 brushless servomotor and 2500-line TTL encoder
-M2 BMS280 brushless servomotor, 2500-line TTL encoder, and brake
-M3 BMS280 brushless servomotor and 1000-line 1 Vpp encoder
-M4 BMS280 brushless servomotor, 1000-line 1 Vpp encoder, and brake
-M5 BM250 brushless servomotor and 2500-line TTL encoder
-M6 BM250 brushless servomotor, 2500-line TTL encoder, and brake
-M7 BM250 brushless servomotor and 1000-line 1 Vpp encoder
-M8 BM250 brushless servomotor, 1000-line 1 Vpp encoder, and brake

Foldback Kit (Optional)

OptionDescription
-FB1 Foldback kit for 0.500 inch diameter shaft NEMA 34 motor

Motor Orientation (Optional)

OptionDescription
-2 Bottom cable exit, optional orientation
-3 Left-side cable exit, standard orientation
-4 Top cable exit, optional orientation
-5 Right-side cable exit, optional orientation
-8 Right-side foldback, standard orientation
-12 Left-side foldback, optional orientation

Limits (Required)

OptionDescription
-LI1 Normally-closed limit switches; 5 VDC with 9-Pin D connector
-LI2 Normally-open limit switches; 5 VDC with 9-Pin D connector
-LI3 Normally-closed limit switches; 24 VDC with 9-Pin D connector

Coupling (Optional)

OptionDescription
-CP1 Coupling for 0.500 inch diameter shaft

Lifting Hardware (Optional)

OptionDescription
-LF Lifting hardware
  1. Lifting option only available on travels 300 mm and greater.  Lifting should never be ordered on the upper-axis of an XY set (only order on lower-axis).

ThermoComp (Optional)

OptionDescription
-TCMP ThermoComp integrated thermal compensation, single or lower axis
Note: An A3200 controller must be used with the -TCMP option.

Metrology (Required)

OptionDescription
-PL0 No metrology performance plots
-PL1 Metrology, uncalibrated with performance plots
-PL2 Metrology, calibrated (HALAR) with performance plots

Integration (Required)

Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.

OptionDescription
-TAS Integration - Test as system
Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TAC Integration - Test as components
Testing and integration of individual items as discrete components. This is typically used for spare parts, replacement parts, or items that will not be used or shipped together (ex: stage only). These components may or may not be part of a larger system.

Accessories (to be ordered as separate line item)

OptionDescription
ALIGNMENT-NPA Non-precision XY assembly
ALIGN-NPAZ Non-precision XZ or YZ assembly
ALIGN-PA10 XY assembly; 10 arc sec orthogonality. Alignment to within 7 microns orthogonality for short travel stages.
ALIGN-PA10Z XZ or YZ assembly with L-bracket; 10 arc second orthogonality. Alignment to within 10 microns orthogonality for short travel stages.
ALIGN-PA5 XY assembly; 5 arc sec orthogonality. Alignment to within 3 microns orthogonality for short travel stages.
ALIGN-PA5Z XZ or YZ assembly with L-bracket; 5 arc second orthogonality. Alignment to within 5 microns orthogonality for short travel stages.
HDZ225 Right angle L-bracket for PRO225SL/SLE-100, PRO225SL/SLE-150, and PRO225SL/SLE-200 only.