Automation1 iXL2e Enhanced, Compact Linear Servo Drive with Motion Controller
Achieve new levels of precision motion and full system control with the iXL2e compact linear servo motor drive with full motion controller. The highly integrated iXL2e runs the full Automation1-iSMC motion controller, offers industry best sub-nanometer levels of position control for servo motors and stages, connects to other Automation1 drives over HyperWire and connects to other automation devices over EtherCAT, Modbus TCP/IP or a TCP Socket interface. Multi-axis PSO enables precision control of your industrial laser or process tool synchronized with your motion trajectory. The iXL2e includes high-performance linear amplifier technology that enables low noise and high-precision motor control by eliminating switching noise and deadtime. This enables higher precision with low EMI noise, which is required for applications such as eddy current inspection, sensor testing and high-precision position and velocity tracking. It is also ideal for small step size and in-position stability applications.
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Design Features
- Delivers industry leading in-position stability performance
- Unlocks the full motion control power of our Automation1-iSMC intelligent software-based motion controller
- Features complete configuration & performance capability of the XL2e linear servo drive
- Connect to the controller using EtherCAT, EtherNet/IP, Modbus or a Socket interface
- Allows for up to 12 axes of control when more Automation1 drives are connected over the HyperWire fiber-optic bus
- Includes PSO, the ultimate in position-based control for industrial lasers, cameras & more
- Includes safe torque off (STO) functional safety
Automation1
The iXL2e is a part of the user-friendly Automation1 motion control platform, which includes the following:
Superior Performance, Complete Control
The iXL2e’s performance is superior to other linear amplifier products on the market. In addition, it comes with the full capability of an Aerotech motion controller. When deployed to an iXL2e drive, the Automation1-iSMC motion controller can control up to twelve axes of motion over the Automation1 HyperWire® communication bus. EtherCAT, EtherNet/IP, Modbus TCP and a Socket interface enable true full machine and motion system control with this device. All axes are tightly coordinated with other axes on the network to deliver contoured motion and a single, simple machine control architecture.
Extend Your I/O
Configure the Automation1-iSMC with the appropriate industrial ethernet options and connect additional third-party devices, completing your control architecture – or simply configure the iXL2e with the onboard IO expansion option.
Lead The Industry
Lead your industry in performance and capabilities when you integrate the iXL2e into your machine or system design. The iXL2e has a highly integrated design which includes high-end component choices for the power amplifier and control circuits. This enables systems built on the iXL2e to achieve the most accurate position tracking, the highest level of in-position stability and the smallest minimum step sizes.
See how Automation1 servo drives improve in-position stability.
Standard features include safe torque off (STO), a data array with more than 67 MB of memory, dedicated home and end-of-travel limit inputs and an enhanced current sense device. The iXL2e accepts square-wave and absolute encoder feedback signals. With the optional encoder multiplier feature, you can multiply sine-wave encoders by up to 65,536. Dual-multiplied and dual-absolute encoder feedback is supported.
The iXL2e is more than a motion control device — it also includes many process control features. Empowered with our PSO functionality, a single-axis iXL2e can track up to three encoders in real time to trigger a process tool like an industrial laser or camera. Each iXL2e can be configured with an optional I/O expansion board that includes a dedicated PSO output, and PSO can be used with a synchronization input to synchronize process control with an external mode-locked frequency input. A 24-volt, one amp brake output is included. The device is CE approved, NRTL safety certified and EU 2015/863 RoHS 3 directive certified. The power amplifier bandwidth is software selectable.
iXL2e Specifications
| Feature | Description |
|---|---|
| Motion Controller (1) | Aerotech’s Automation1-iSMC Intelligent Software-Based Motion Controller (version 2.2 and above) |
| Position Synchronized Output (PSO) | Standard One-axis PSO: Command position synchronized output pulses based on distance calculated from a single encoder. Includes one-axis part-speed PSO.* Optional Two-axis PSO: Command position synchronized output pulses based on distance calculated from two encoders. Includes two-axis part-speed PSO.* Three-axis PSO: Command position synchronized output pulses based on distance calculated from three encoders. Includes three-axis part-speed PSO.* Two-axis part-speed PSO: Command position synchronized output pulses based on vector velocity command of up to two axes.* Three-axis part-speed PSO: Command position synchronized output pulses based on vector velocity command of three or more axes.* *Requires adding an expansion board to the drive to output PSO pulses via a physical connection. |
| 25-Pin Motor Feedback Connector | High-speed differential inputs (encoder sin, cos, marker and fault) CW and CCW limits Hall effect sensor inputs (A, B and C) Analog motor temperature input (accepts digital) Brake output |
| Multiplier Options | MX0 option: Primary encoder: 40 million counts per second square-wave input Auxiliary encoder: 40 million counts per second square-wave input (required EB1 expansion board) MX2 option: Primary encoder: 2 MHz/200 kHz (bandwidth selectable) sine-wave input, encoder multiplier up to 65,536 Auxiliary encoder: 40 million counts per second square-wave input (required EB1 expansion board) MX3 option: Primary encoder: 2 MHz/200 kHz (bandwidth selectable) sine-wave input, encoder multiplier up to 65,536 Auxiliary encoder: 200 kHz sine-wave input, encoder multiplier up to x16,384 (required EB1 expansion board)* *Encoders multiplied with this input cannot be echoed out. |
| I/O Expansion Board (-EB1) | PSO output connector with up to 12.5 MHz output rate Auxiliary Encoder Port 1x 16-bit differential, ±10 V analog input 1x 16-bit single-ended, ±10 V analog output 8x optically isolated digital inputs 8x optically isolated digital outputs |
| I/O Expansion Board (-EB2) | PSO output connector with up to 12.5 MHz output rate Auxiliary Encoder Port 2x Industrial Ethernet Ports |
| Available Power Supply | Automation1-PS2 |
| Drive Array Memory | 67.1 MB (16,777,216 32-bit elements) |
| High Speed Data Capture | Yes (50 ns latency) |
| Safe Torque Off (STO) | Yes, SIL3/PLE/Cat 4 (certification pending) |
| HyperWire® Connections | 2x HyperWire small form-factor pluggable (SFP) ports |
| Automatic Brake Control | Standard; 24 V at 1.0 A |
| Absolute Encoder | BiSS C Unidirectional; EnDat 2.1; EnDat 2.2; SSI |
| Current Loop Update Rate | 20 kHz |
| Servo Loop Update Rate | Update Rate 20 kHz |
| Operating Temperature | 0 to 40 °C |
| Storage Temperature | -30 to 85 °C |
| Weight | 1 kg (2.2 lb) |
| Compliance | CE approved, NRTL safety certification, EU 2015/863 RoHS 3 directive |
- See the Automation1 iSMC controller page for more information.
iXL2e Amplifier Specifications
| Category | iXL2e-10 (±12 VDC) | iXL2e-10 (±20 VDC) | iXL2e-10 (±24 VDC) | iXL2e-10 (±40 VDC) | iXL2e-10 (±48 VDC) |
|---|---|---|---|---|---|
| Motor Supply - Input Voltage | +/-5VDC to +/-48 VDC | ||||
| Motor Supply - Input Current (Continuous) | 5 Arms | ||||
| Motor Supply - Input Current (Peak) | 10 Arms | ||||
| Control Supply - Input Voltage | 24 VDC | ||||
| Control Supply - Input Current | 2 A max, 1.0 A typical without brake | ||||
| Nominal Motor Bus Voltage | Equals motor supply input voltage | ||||
| Common Motor Supply Voltage | ±12 VDC | ±20 VDC | ±24 VDC | ±40 VDC | ±48 VDC |
| Continuous Output Current @ 25°C (1)(2)(3) | 5.0 Apk | 5.0 Apk | 3.3 Apk | 4.5 Apk | 2.7 Apk | 3.8 Apk | 1.6 Apk | 2.2 Apk | 1.3 Apk | 1.7 Apk |
| Peak Output Current (1 second) (6) | 10 Apk | ||||
| Maximum Continuous Total Power Dissipation (3) | 180 W | ||||
| Peak Amplifier Power Dissipation per Phase (5) | 400 W | ||||
| Effective Heatsink Thermal Resistance | 0.25 C/W | ||||
| Maximum Transistor Temperature | 75°C | ||||
| Time to Reach Maximum Temperature at Maximum Continuous Power | 8 minutes | ||||
| Current Loop Bandwidth | 2500 Hz (software selectable) | ||||
| Minimum Load Resistance | 0 Ω | ||||
| Minimum Load Inductance | 0 H | ||||
| Modes of Operation | Brushless, brush, stepper | ||||
| Protection Features | Peak current limit, over temperature, RMS current limit, dynamic power limit (SOA) | ||||
| Encoder Supply | 5V @ 500 mA | ||||
- AC or DC motor type with a 0 Ω winding resistance assumed.
- The first value is for a stationary AC or DC motor. The second value is for a moving AC motor.
- De-rate at temperatures above 25°C ambient.
- Amplifier power dissipation is calculated as (Vbus – Vout) · Iout for each phase. A 40B configuration that drives 1 A into 0 Ω results in 40 W of power dissipation in the amplifier.
- The XL5e amplifier has peak power-limiting circuitry to protect itself from damage. The power limiting bit in the drive status word indicates if this has occurred.
- This specification depends on the motor supply voltage, the motor speed, and motor resistance. Contact an Aerotech sales engineer for more information.
Automation1 iXL2e
| Option | Description |
|---|---|
| Automation1 iXL2e | Enhanced, Compact Linear Servo Drive with Motion Controller |
Peak Current
| Option | Description |
|---|---|
| -10 | 10 A Peak Current (Default) |
Expansion Board
| Option | Description |
|---|---|
| -EB0 | No Expansion Board (Default) |
| -EB1 | I/O Expansion Board |
| -EB2 | Expansion Board with Industrial Ethernet Ports* |
- *-MX3 requires the -EB1 or -EB2 option
Multiplier
| Option | Description |
|---|---|
| -MX0 | No Encoder Multiplier (Default) |
| -MX2 | x65536 Multiplier (Primary), No Multiplier (Auxiliary) |
| -MX3 | x65536 Multiplier (Primary), x16384 Multiplier (Auxiliary)* |
- *Requires “-EB1” I/O Expansion Board Option
PSO*
| Option | Description |
|---|---|
| -PSO1 | One-Axis PSO (includes One-Axis Part-Speed PSO) (Default) |
| -PSO2 | Two-Axis PSO (includes Two-Axis Part-Speed PSO) |
| -PSO3 | Three-Axis PSO (includes Three-Axis Part-Speed PSO0 |
| -PSO5 | Two-Axis Part-Speed PSO |
| -PSO6 | Three-Axis Part-Speed PSO |
- *-Requires -EB1 or -EB2 option to generate a PSO output pulse
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