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AGV-SPO High-Performance Single Pivot-Point Laser Scan Heads

Aerotech’s AGV-SPO single pivot-point galvanometer scanner provides an alternative to traditional two-mirror galvo scanners. Derived from the popular AGV-HPO scanner, the AGV-SPO enables a larger field of view and reduced spot distortion for critical laser micromachining applications.

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Description

Design Features

  • Larger field of view than traditional 2D scanners simplifies the processing of larger parts
  • Minimal spot distortion over the entire field of view minimizes processing variation for the highest quality laser-processed parts
  • Air and water cooling options provide thermal stability and improve long-term accuracy
  • Many choices of mirror surface treatments for a variety of laser wavelengths

Large Field of View with Minimal Spot Distortion

A unique optical design effectively controls the beam entrance pupil to be coincident for the X and Y scanner motion, increasing the effective numerical aperture of the scanner system. This design directly enables a larger field of view for a given focal length and reduces spot distortion over the entire working area. These advantages mean that the AGV-SPO is able to process larger parts faster and with greater consistency.

Design Configurations

The AGV-SPO is available with a selection of optical coatings and focusing optics to support a variety of commonly-used laser wavelengths and focal lengths. To support other needs, Aerotech can supply the AGV-SPO with customized optics and optical mounting features upon request. The AGV-SPO can be configured with air-cooled mirrors, water-cooled motors, or both. These active cooling features help to preserve working-plane accuracy in the presence of thermal disturbances caused by the laser as well as aggressive motion profiles.

Advanced Programming Features

The AGV-SPO utilizes all of Aerotech’s advanced motion and Position Synchronized Output (PSO) capabilities that have been developed for laser processing applications with traditional galvos and servo stages. Contouring functions such as Acceleration Limiting can be used to automatically reduce speeds in tight corners or small radii to minimize overshoot. The laser can be triggered based on the position feedback of the mirrors with PSO to ensure consistent spot overlap as the scanner changes speed.

Aerotech’s Infinite Field of View (IFOV) function seamlessly combines servo and scanner motion to extend the marking capability of the scanner across the entire travel range of the servo stages, eliminating stitching errors that can occur in a more traditional move-expose-repeat process.

Specifications

AGV-SPO Specifications

AGV14SPO
OPTICAL PERFORMANCE
Beam Aperture14 mm
Maximum Scan Angle±20°
Beam Displacement35 mm
Dither (Min. Incremental Motion) (2)0.3 µrad RMS
Accuracy50 µrad pk-pk
Repeatability (3)0.6 µrad RMS
Gain Error0.05 mrad
Non-Linearity0.005%
DYNAMIC PERFORMANCE
Tracking Error0 µsec
Peak Acceleration (4)(5)60,000 m/s2
Continuous Acceleration (4)(5)20,000 m/s2
Positioning Speed (4)50 m/s
Processing Speed (4)(7)(8)5 m/s
Jump & Settle Time, 1 mm Move (4)(9)700 µsec
STABILITY
Long-Term Drift-Offset10 µrad/12 hrs
15 µrad/24 hrs
Long-Term Drift-Gain10 ppm/24 hrs
Thermal Drift-Offset20 µrad/°C
Thermal Drift-Gain1 ppm/°C
MECHANICAL SPECFIFICATIONS
Weight5.1 kg
MaterialAluminum (Black Anodize and Blue Paint)
MTBF (mean time between failure)20,000 hours
Notes:
  1. All angles are optical unless otherwise specified
  2. Without air cooling option
  3. After initial 3-hour warm-up, ambient temperature variation < ±0.5 deg
  4. Typical performance with f = 160mm F-Theta objective
  5. Based on maximum rated current of the motor
  6. Based on rated rms current of the motor with water cooling option; maximum continuous acceleration is 70% of this value without water cooling
  7. Achievable with <1% velocity error over continuous velocity portion of move
  8. Marking speed is dependent on allowable tracking error
  9. Settled to within 1% of move distance
  10. All specifications are per axis unless otherwise noted

AGV-SPO Electrical Specifications

AGV14SPO
Drive SystemBrushless Direct-Drive Galvano Motor
FeedbackNoncontact Rotary Encoder
Maximum Bus Voltage±48 VDC
Limit SwitchesOptical Limit Switches and Software Limits
Home SwitchAt Center
Dimensions
AGV14SPO
AGV14SPO laser scan head dimensions
Ordering Info
Wavelength of Mirror Coating (Required)
OptionDescription
-W00110.6 um wavelength coating
-W0041064 nm wavelength coating
-W006532 nm wavelength coating
-W008355 nm wavelength coating
-W009343 nm wavelength coating
Notes:
  1. Other wavelengths available; inquire with factory.
F-Theta Lens (Optional)
OptionDescription
-LXXA variety of F-Theta lenses with different focal length and wavelength combinations are available; inquire with factor
Air Cooling (optional)
OptionDescription
-ACAir Cooling
Water Cooling (optional)
OptionDescription
-WCWater Cooling
Integration (required)
Aerotech offers both standard and custom integration services to help you get your system fully operational as quickly as possible. The following standard integration options are available for this system. Please consult Aerotech if you are unsure what level of integration is required, or if you desire custom integration support with your system.
OptionDescription
-TASIntegration - Test as system


Testing, integration, and documentation of a group of components as a complete system that will be used together (ex: drive, controller, and stage). This includes parameter file generation, system tuning, and documentation of the system configuration.
-TACIntegration - Test as components


Testing and integration of individual items as discrete components that ship together. This is typically used for spare parts, replacement parts, or items that will not be used together. These components may or may not be part of a larger system.

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